Polymer and Tooling

The vertical specialises in Polymer products and Tooling. The Group offers tailored solutions for manufacturing plastic parts as per the diverse requirements of the customers. SMG also specialises in thermoplastic compounding. The product range includes polymer compounding in polyolefin and styrene. The product range also includes automotive modules such as lighting systems, air intake manifolds and pedal box assemblies.

Polymer processing operations of the Group cover a wide range of polymer processing technologies. It requires an amalgamation of different technologies, which the Group provides through its various joint ventures and collaborations with global leaders in this field. The facilities include state-of-the-art moulding machines ranging from 5 tons to 4500 tons to manufacture high precision components and high aesthetic parts. The moulding operations are augmented by comprehensive post moulding processes, thus providing a single source solution to diverse polymer processing requirements of the customers.

SMG had dedicated tool rooms that specialise in high precision multi- cavity injection moulding tools ranging from small and medium size to large size tools up to 3200 tons. Mould design and analysis on latest software supported by Rapid Prototyping, Touch Probe Scanning, Point Cloud Generation, 3D Surfacing and MoldFlow Analysis constitute a comprehensive design set up. Mould design and manufacturing capabilities of the Group are a key to its ability to provide full systems solutions. Tool manufacturing is done on state-of-the-art CNC machines.

The Group provides complete solutions right from concept design to complete manufacturing of precision tools. The complete range of services from tool design to tool manufacturing and injection moulding under one roof makes the Group a total tooling solutions provider. The product range consists of medium to large sized moulds developed for automobile industry like moulds for interior and exterior parts, pillar trims, door trims etc. Facilities are dedicated to manufacture plastic injection moulds, blow moulds and checking fixtures. The commercial tool rooms of SMG specialise in for a wide range of applications from high precision wiring harness components and complicated automobile parts to parts for white good, medical and electrical equipment industries. The expertise range from precision small and medium sized tools to large size tools.