Providing complete solutions in metal working

Metal Products

Motherson provides complete solutions in heating, ventilation and air-conditioning (HVAC) systems for passenger cars and commercial vehicles, bus air conditioners and roof hatches, cabins for off highway vehicles, strut assemblies and shock absorbers. To its wide spectrum of customers, ranging from the global automotive industry to the medical industry, the division also manufactures and markets a broad range of cutting tools, gear cutting tools and precision metal machined components. It also contains products such as press stamped parts, sintered metal parts, aluminum die casted products, and thin film coating services. Coupled by in-house design and development expertise, this enables the group to provide highly customised solutions as per customer requirements. 

Collaboration with global technology leaders

Important joint ventures have been forged in this division to fulfil the customer requirements with best in class technical expertise from global technology leaders.  

We have joint venture partnerships for our different product segments with global industry leaders– : Calsonic Kansei Corp. (Japan) for HVAC systems for passenger vehicles, Youngshin Components Co Ltd. (South Korea) for clutches for car AC compressors, Bergstrom Inc. (USA) for climate control systems, Valeo Thermal Commercial Vehicles (Germany) for air conditioners and roof hatches for buses, F Holding GmbH (Germany) for cabins for off­-highway vehicles, Magneti Marelli Holding S.P.A. (Italy) for shock absorbers, Sumitomo Electric Industries (Japan) for cutting tools, Nissin Electric Co. Ltd. (Japan) for thin film coating metals. 

By acquiring technologies from global technology leaders and combining them with in-house design and development expertise, Motherson is able to meet more complex and exacting customer requirements.

Number of facilities
24
Number of countries
4

Cutting tools

A comprehensive range of metal cutting solutions. Manufactures CBN, PCD cutting tools, broaching tools, gear cutting tools, gear hobs, shaving cutters, spline gauges and mandrels, shaper cutter, master gears, built up hobs in India and markets a wide range of machining solutions.

Expertise

  • Cutting tools are available for various applications like turning, parting, grooving, milling, drilling and hole finishing for various industries.
  • Pioneers in broach designing and manufacturing in India with one of the best-integrated manufacturing setups. Also one of the few spline gauge manufacturers in India, with a Wire EDM manufacturing process.

Metal parts

Manufacturing of powder metal sintered parts that include engine parts, transmission parts, oil pump parts, water pump parts, shocker parts, VCT parts, etc. in India and Spain.

Manufacturing of aluminium die-casted parts which are used in the engine like cylinder block, cylinder head, bedplate, chaincase, oil filter adapter, water pump, oil cooler cover, throttle body, EGR valve and powertrain like housings, electronic controlled coupling, rear differential, clutch assistance valve body and proportionate valve etc. in India.

Manufactures high precision turned parts for fuel pumps, fuel injection systems, emission controls, break systems and pressure sensors and for a wide range of applications including computers, test and measuring equipment, scientific equipment, machinery parts, valve body parts, hydraulic cylinder parts, drive motion parts, cooling system - heat sinks etc. in India.

Expertise

  • Technology leader in sintered metal parts for suspension components and a competitive source for powertrain comp
  • For manufacturing aluminium die casting parts: state-of-the-art equipment with robotic die casting, heat treatment, shot blasting, precision machining, inspection, testing and heat treatment facilities.
  • World-class capabilities in any kind of turning operation specifically focused on high precision parts and also critical application metal components. Specialises in metal turning and plastic-metal combined parts. Manufacturing facilities include state-of-the-art CNC machines and highly customised special purpose machines, bi-metal brazing supported by surface treatment and metrological measuring facilities.

Sheet metal parts

Specialises in cabin-in- white (pressed sheet metal business) and frames for chassis for passenger cars and commercial vehicles. Its range of components includes floor upper body and closure assemblies, skin panels, for passenger cars and trucks. 

Expertise

  • The state of the art facility includes high pressure and low-pressure tandem line, high-speed transfer press line, robotic assembly lines, automated powder coating plant and chassis assembly lines.
  • Capability for hot stamping technology which is used for producing car body frame parts. This technology not only reduces the weight of the parts by nearly 40% but also increase the strength by three times of the parts.

HVAC systems

Manufactures HVAC for passenger cars, commercial vehicles, buses

Expertise

  • HVAC application systems and components for commercial vehicles, construction, off-highway vehicles and agricultural equipment. Our services include designing, assembling, marketing and selling of complete HVAC systems for off-highway and commercial vehicles.
  • Provides end-to-end solutions for passenger vehicle HVAC System.
  • HVAC for buses involve tailor-made cooling concepts for all markets, customers and bus types taking any requirements of environment or climate conditions into account.

Cabins for off- highway vehicles

Manufactures operator cabins for off-highway machines like heavy-duty dump-trucks, excavators, dozers, backhoe loaders, wheel loaders and agricultural tractor cabins for the domestic and export requirements of customers in India.

Expertise

  • Manufacturing cabins through cutting edge technology adopted to meet high levels of international safety requirements like ROPS (Roll Over Protective Structure) & FOPS (Fall Over Protective Structure).

Others

Shock absorbers

Manufactures a wide range of products including struts, shocks, gas springs, electronic shock absorbers, damping control systems and lifting systems for Indian automotive market.

Expertise

  • Providing technological solutions such as full-displacement valve, the frequency dependent dual-stage and the digressive curve valving, aimed at reaching high level performances in terms of comfort and NVH (Noise, Vibration and Harshness).

 

Clutch for car AC compressors

Total assembly of clutch set comprising of clutch driver assembly, pulley and bearing assembly and coil housing assembly for passenger car air conditioners in India.

Expertise

  • For clutch assembly: complete knowhow and technical support backed by the most modern facility and SPMs developed specifically for optimum clutch performance.

 

Thin film coating metals

A wide range of coatings for specialised applications including gear cutting tools, shank tools, dies & moulds, automobile parts, machine parts, etc.

Expertise

  • Providing the entire range of coating solutions that are environment-friendly and help in the reduction of friction loss. This makes dry cutting possible even at high cutting parameters.

Companies

  • Motherson Techno Tools Limited (MTTL)
  • Motherson Advanced Tooling Solutions Limited (MATS)
  • Motherson Sintermetal Products S.A. (MSTL)
  • Motherson Sintermetal Products S.A (MSPS)
  • Motherson Techno Precision Germany (MTPG)
  • Motherson Techno Precision Mexico (MTPMEX)
  • Motherson Innovative Engineering Solutions (MINES)
  • Samvardhana Motherson Auto Component (SMAC)
  • Youngshin Motherson Auto Tech Ltd. (YMAT)
  • Calsonic Kansei Motherson Auto Products Private Limited (CKM)
  • Motherson Bergstrom HVAC Solutions Pvt. Ltd (MBSL)
  • Valeo Motherson Thermal Commercial Vehicles India Ltd. (VMTI)
  • Marelli Motherson Auto Suspension Parts Pvt. Ltd.
  • Fritzmeier Motherson Cabin Engineering Pvt. Ltd. (FMCEL)
  • Nissin Advanced Coating Indo Co. Private Limited (NACIL)
  • MS Global India (MSGI)

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