Motherson SAS – Integrated Assemblies Division

Motherson SAS, formerly known as SAS Autosystemtechnik, is a global leader in providing integrated module solutions for the automotive industry. Specialising in assembly, logistics, testing, and engineering, MSAS became part of the Motherson Group in August 2023, forming the Integrated Assemblies Division of the Group.

Our expertise lies in delivering safety-critical and complex applications, including cockpit systems, centre consoles, door panels, headliners, and front-end assemblies. As a pioneer in cockpit module integration, we play a pivotal role in an ever-evolving automotive sector. With a steadfast commitment to stringent quality standards, we offer innovative solutions that meet the demands of modern vehicle architecture, including advanced safety-critical modules like bumpers, front-end modules, and more.

Our operations are strategically designed around three core
principles: customer proximity, just-in-sequence delivery, and
compatibility with modular vehicle architecture.
As a "Tier 0.5 supplier,"
we collaborate closely with our customers to manage the manufacturing
and seamless integration of major modules into vehicle assembly processes.
This approach ensures production efficiency, adaptability to evolving
program needs, and a streamlined supply chain.

With strong partnerships across leading European, American,
and Chinese OEMs, MSAS is uniquely positioned to meet the
growing global demand for advanced automotive components.
Our continued expansion in Europe, the Americas, and China
underscores our commitment to innovation and excellence. Backed
by deep technical expertise and a focus on product and process
engineering, we deliver solutions that cater to diverse customer
requirements worldwide.

Our Services: Comprehensive Module Expertise

At MSAS, we provide end-to-end module services, ensuring that every component works seamlessly within the broader system to maximize efficiency and performance. Here’s how we deliver excellence at every stage:

1. Program Management
A single point of contact for customers, offering robust support in project management, supplier quality assurance, and product lifecycle management.

2. Development Activities
Collaborating with customers and suppliers to verify designs, prevent product and process issues, and optimise module interfaces. Activities include tolerance analysis, component routing, connection studies, and innovative fixation concepts.

3. Assembly Excellence
Developing assembly concepts, sequences, and process sheets using advanced tools to ensure cost optimisation and smooth operations.

4. Test and Product Validation
Conducting module-specific tests, including S&R, climate, airbag, oxidation, and safety tests, while providing expert support on safety matters.

5. Quality Management and Monitoring
Managing quality validation for modules and components, coordinating actions with customers and suppliers to ensure top-tier performance and reliability.

By focusing on these key areas, MSAS guarantees that every module delivered is efficient, robust, and seamlessly integrated into the final product. This full-service approach is essential for OEMs seeking reliable, high-performing components in today’s competitive automotive landscape.

Read more
Logistics Services & Value-Added Module Assembly

Our logistics and assembly services emphasise precision, efficiency, and quality, ensuring a smooth manufacturing and delivery process. Here’s how we add value:

Logistic Services

1. Just-In-Sequence (JIS) Delivery System
Delivering parts and modules to OEMs in the exact order and at the precise moment they are needed, minimising inventory costs and production downtime.

2. Integrated Logistics Services
Optimising material handling and transportation within manufacturing environments to improve operational flow and reduce delays.

3. Packaging Management
Ensuring secure, cost-effective packaging solutions that protect products during transit while keeping shipping costs low.

Value-Added Module Assembly

1. Assembly Process Design
Optimizing workflows, production lines, and processes to ensure efficient, high-quality output with minimal disruptions.

2. Quality Assurance
Conducting rigorous checks and testing at every stage to meet or exceed industry standards for performance, safety, and durability.

3. Electrical Functionality Checks
Ensuring seamless operation of all electrical components before delivery, guaranteeing the highest standards of electrical integrity.

4. Advanced Automation and Digitalisation
Leveraging cutting-edge technologies like digital twins to simulate, predict, and optimise performance. This approach enhances precision, reduces production time, and ensures adaptability to evolving demands.

Read more
Driving Excellence in Automotive Solutions

By integrating these services, Motherson SAS delivers not only reliable and functional products but also a streamlined manufacturing process that benefits OEMs and customers alike. Our value-added services are critical to maintaining high-quality standards while optimising operational efficiency across the supply chain. With a focus on innovation, collaboration, and excellence, MSAS continues to shape the future of automotive module integration.

Looking for a specific Motherson address?

Find out at our complete address directory.

Your web browser (Safari unknown) is out of date. Update your browser for more security, speed and the best experience on this site. Update browser